SCULPFUN S40 MAX 48W Laser Engraver

Laser Module 48W for Cutting and Engraving Thick Materials

SCULPFUN S40 MAX 48W is a diode laser engraver with a working area of 830 x 800 mm for processing large sheet materials and serial production without pre-cutting blanks. The 48W laser module forms a spot size of 0.154 x 0.121 mm at a wavelength of 455 nm for precise engraving of small details, narrow cutting lines, and efficient processing of thick materials. The system supports a working speed of up to 36,000 mm/min, automatic and manual focusing, Z-axis Offset function in LightBurn, and offline control via the TS1 touchscreen. The machine performs through-cutting of plywood up to 20.0 mm thick and dark acrylic up to 6.0 mm thick in a single pass, allowing it to be integrated into the production processes of woodworking shops, advertising agencies, and design studios.

Key Technical Advantages

• Cutting plywood up to 20 mm in one pass. The laser module uses 12 diode emitters of 6W each with a total optical power of up to 48W. The high concentration of energy allows efficient work with thick plywood, wood, and other materials without significantly increasing the number of passes. This helps reduce production time and increase productivity during serial work.
• Large working area 830 x 800 mm. The working field allows the use of full-format sheets of plywood, MDF, and acrylic without pre-cutting. Large blanks or dozens of small details can be placed on the table simultaneously. This format is especially convenient for advertising production, decoration manufacturing, and serial product release.
• One-Click Auto Focus automatic focusing. The system automatically adjusts the position of the laser module before starting work. This reduces equipment preparation time and helps maintain stable cutting and engraving quality on materials of different thicknesses. Manual focusing is also available if necessary.
• Working speed up to 36,000 mm/min. The high speed of the laser head movement allows faster execution of large orders and serial engraving. This is especially relevant for workshops and productions working with large batches of similar products.
• Support for Z-axis Offset function in LightBurn. During multi-pass cutting, the user can automatically shift the focus along the Z-axis after each pass. This improves the quality of cutting thick materials and helps effectively use the laser's power at great depths.
• TS1 touchscreen and Wi-Fi connection. Control can be performed without a constant connection to a computer. TS1 allows projects to be launched autonomously, and Wi-Fi simplifies file transfer and interaction with equipment through the SCULPFUN mobile app.
• Comprehensive safety system. The design is equipped with a flame sensor, tilt sensor, emergency stop button, and safety lock. The system monitors the workflow and helps respond promptly to unusual situations during equipment operation.

Material Compatibility Parameters

SCULPFUN S40 MAX supports processing a wide range of materials used in the production of souvenir, advertising, and decorative products.

• Engraving materials: wood, plywood, MDF, leather, acrylic, cardboard, paper, bamboo, ceramics, painted metal, stainless steel, glass, stone.
• Cutting materials: plywood, wood, MDF, acrylic, leather, cardboard, paper, bamboo.

Step-by-Step Setup and First Launch Instructions

The process of preparing the coordinate system for work is divided into three stages: mechanical assembly, software connection, and test calibration.

Mechanical Assembly and Wiring

1. Assemble the aluminum profile frame of the machine on a flat horizontal surface, strictly following the angles according to the manufacturer's instructions.
2. Secure the 48W laser module in the slots of the X-axis carriage and tighten the fixing screws.
3. Connecting the Air Assist system. Connect the air compressor hose to the laser head fitting to ensure constant lens blowing.
4. Connect the stepper motors, end switch ribbons, and power cable to the appropriate connectors on the motherboard.

Software Setup

1. Connect the engraver's control unit to the PC using the standard USB cable and turn on the machine's power.
2. Install the LaserGRBL software (for Windows OS) or LightBurn (for Windows, macOS, Linux OS).
3. In the program settings, select the appropriate COM port, set the connection speed, and specify the working field dimensions: 830 x 800 mm.

Calibration and Launch

1. Automatic beam focusing. Place the blank on the worktable, bring the laser head closer, and activate the One-Click Auto Focus function for automatic Z-axis alignment.
2. Testing working modes. Start burning a test matrix (speed and power gradation) on a background piece of material to determine the optimal cutting or engraving parameters.
3. Launching the first project. Import your vector or raster layout, set the zero point, turn on the exhaust ventilation, wear protective glasses, and start the process.

What's Included in the SCULPFUN S40 MAX Package

The package includes the main units for assembling the equipment and starting work. All components are prepared for installation and setup according to the manufacturer's instructions.

• SCULPFUN S40 MAX frame (5 parts). The main structure of the machine for forming a working area of 830 x 800 mm.
• 48W laser module. Working unit for engraving and cutting materials.
• Laser accessory box. A set of auxiliary components for installing and servicing the laser module.
• TS1 Touch Screen. Touchscreen for autonomous equipment control and operation via Wi-Fi.
• Power supply unit. Provides electrical power to the laser system.
• Power cable. Used to connect the power supply unit to the electrical network.
• TS1 adapter cable. Designed to connect the touchscreen to the control system.
• Data transfer cable. Used to connect the machine to a computer.
• Air pump. Supplies air to the cutting area to reduce soot and improve processing quality.
• Focusing column. Helps quickly set the correct focal distance during manual setup.
• Screw set. Contains fasteners for assembling the structure.
• Tool set. Designed for assembly and basic equipment maintenance.
• Protective glasses. Used for working with laser radiation.
• User manual. Guide for assembly, setup, and safe equipment operation.

Technical Specifications of SCULPFUN S40 MAX

Practical Recommendations

• Perform a parameter test matrix.
• Even materials of the same type can differ in density. A small test allows you to select speed and power without wasting blanks.
• Clean protective glass and optical elements.
• Smoke deposition gradually reduces laser efficiency. Periodic cleaning helps maintain stable results.
• Follow safety rules.
• During operation, use protective glasses and ensure room ventilation. Do not leave the equipment unattended while cutting materials.

SCULPFUN S40 MAX is suitable for workshops, decorative product manufacturing, laser cutting of plywood, and processing large-sized blanks. If consultation is needed, our specialists will help determine if the engraver is suitable for your specific tasks and advise on settings for your type of production.