xTool MetalFab Laser Welder and CNC Cutter 800W

Laser Welder and CNC Cutter xTool MetalFab Laser Welder and CNC Cutter 800W

xTool MetalFab Laser Welder and CNC Cutter 800W is a professional multifunctional complex for metal processing, combining manual laser welding, laser cutting, surface cleaning, and automated CNC cutting in one system. The 800W fiber laser provides quality welding of steel, stainless steel, aluminum, and other compatible metals, and after installing the welding module on the CNC platform, it performs precise sheet metal cutting with a working area of 610 × 610 mm and through-feed of long workpieces. The complex also supports laser cleaning and marking of metal surfaces, allowing several production operations to be performed on one piece of equipment.

Technical Features and Functionality of the Complex

• 4-in-1 multifunctional system. xTool MetalFab combines manual laser welding, manual laser cutting, laser cleaning, and automatic CNC cutting. This approach reduces the amount of equipment in production and simplifies the full cycle of metal processing.
• 800W fiber laser. The laser with a wavelength of 1080 nm supports continuous and modulated emission modes, ensuring stable quality of welding, cutting, and cleaning of various metals.
• Automated CNC cutting. After installing the laser head on the CNC platform, the system performs precise sheet metal cutting with a working area of 610 × 610 mm, a movement speed of up to 400 mm/s, and a positioning accuracy of ±0.1 mm. The through design of the worktable allows processing long metal workpieces without limiting their length.
• Manual laser cutting. The welding head can be used as a mobile laser cutter for working directly with large or already installed parts. For the 800W model, cutting of carbon and stainless steel up to 3 mm thick is supported.
• Clean cut without additional processing. In CNC mode, the system provides quality cutting with minimal burrs. The maximum cutting thickness is up to 8 mm for carbon and galvanized steel, up to 4 mm for stainless steel, and up to 2 mm for aluminum and brass.
• Laser surface cleaning. The complex effectively removes rust, scale, paint, and other surface contaminants without the use of abrasive materials or chemicals. This cleaning method helps prepare parts for further processing or welding without damaging the base material.
• Integrated wire feed system. The 800W version is equipped with a built-in wire feed mechanism with a speed of 2–100 mm/s, supporting coils weighing up to 5 kg and wire diameters of 0.8–1.6 mm. Integrating the mechanism into the equipment housing reduces preparation time and makes the workspace more compact.

Professional Laser Welding

xTool MetalFab 800W provides stable laser welding of carbon, stainless, and galvanized steel, as well as aluminum and other compatible metals. The fiber laser forms a narrow weld seam with a minimal heat-affected zone, helping to reduce part deformation and achieve neat joints with minimal need for further mechanical processing.

Flexible operating modes. The equipment supports parameter settings according to the type of material, workpiece thickness, and features of the welded joint. This ensures stable processing quality both during the production of single items and in serial production.

Built-in EasySet Library parameter library. The system contains ready-made technological presets for various materials and typical operations, reducing preparation time and simplifying equipment setup.

Intelligent AI Seam Assist function. The system helps maintain the correct position of the welding head during seam execution, increasing process stability and the quality of the finished joint.

Smart Fill technology. Automatic control of filler wire feed ensures even seam filling and contributes to achieving a more uniform result.

Automated CNC Metal Cutting

After installing the laser head on the CNC platform, xTool MetalFab transforms into a high-precision complex for automatic sheet metal cutting. The working area of 610 × 610 mm is suitable for manufacturing a wide range of parts, and the through design of the table allows working with workpieces of virtually unlimited length by moving the material through the working zone. Thanks to the positioning accuracy of ±0.1 mm, the system ensures repeatability of results during serial production, and the movement speed of up to 400 mm/s helps reduce the time required for production operations. The clean cut quality reduces the need for additional finishing of parts after processing, which is especially important when manufacturing components that require high precision.

Control via xTool Creative Space

Project preparation, drawing import, and processing launch are carried out in the proprietary xTool Creative Space software, which provides centralized control of all complex functions. The program supports project creation and editing, import of popular file formats, processing parameter settings, and management of laser welding and CNC cutting processes in a single working environment.

Supported Materials

xTool MetalFab Laser Welder and CNC Cutter 800W is designed to work with the main structural metals widely used in industry, mechanical engineering, and metal construction manufacturing.

Key Technologies of xTool MetalFab

xTool MetalFab combines not only a laser welder and CNC cutter but also a set of proprietary technologies that automate equipment setup, improve processing quality, and reduce costs during operation. These are what distinguish MetalFab from traditional manual laser welding systems and make the complex an effective solution for professional production.

EasySet Library — ready parameters for quick start. The EasySet Library contains a library of pre-configured parameters for different metals and typical production operations. The operator only needs to select the material and its thickness — the system automatically suggests recommended operating modes. This reduces preparation time, minimizes the number of trial runs, and helps achieve stable results even when switching between different materials.

AI Seam Assist — assistance during weld seam formation. The AI Seam Assist technology helps the operator maintain the correct position of the welding head relative to the weld seam. This simplifies the execution of long and even joints, and the quality of the seam becomes more stable regardless of the complexity of the product.

Smart Fill — intelligent wire feed control. The Smart Fill technology works together with the built-in filler wire feed system, automatically optimizing the weld seam filling process. This promotes more uniform joint formation, reduces the likelihood of defects, and ensures a neat appearance of the finished product.

SaveGas™ Nozzle — more efficient use of shielding gas. The proprietary SaveGas™ Nozzle optimizes the flow of shielding gas directly in the welding zone. This design helps reduce its consumption while maintaining stable protection of the weld pool from environmental influences. This not only reduces operating costs but also positively affects the quality of the weld seam.

Integrated filler wire feed mechanism. Unlike many laser welding systems with external wire feeders, the xTool MetalFab 800W is equipped with a built-in wire feed mechanism. The compact design takes up less space, simplifies the organization of the work area, and reduces equipment preparation time. The system supports coils weighing up to 5 kg and filler wire diameters of 0.8–1.6 mm.

Air preparation for stable operation. To ensure maximum cutting and welding quality, the complex supports the connection of additional equipment, including an Air Compressor and Air Dryer. The use of a compressor ensures stable compressed air supply, and the dryer helps remove moisture from the air line, contributing to stable laser system operation and improving metal processing quality.

SafetyPro™ AP2 Max — effective removal of smoke and aerosols. To create a comfortable working environment, xTool MetalFab is compatible with the SafetyPro™ AP2 Max air purification system. It removes smoke, aerosols, and fine particles generated during laser welding, cutting, and cleaning, helping to maintain the cleanliness of the work area and improve equipment operating conditions.

Single platform for multiple processing technologies. Combining manual laser welding, manual cutting, laser cleaning, and automated CNC cutting in one complex allows for quick transitions between different production operations without using separate equipment. This approach reduces reconfiguration time, optimizes the production process, and ensures more efficient use of workspace.

Who Will Benefit from xTool MetalFab 800W

Thanks to the combination of four technologies in one complex, xTool MetalFab will become an effective solution for a wide range of production tasks:

• machine-building and metalworking enterprises;
• workshops for manufacturing metal structures;
• manufacturers of furniture on a metal frame;
• advertising and production companies;
• enterprises for the production of ventilation systems;
• service centers and repair workshops;
• small productions looking to automate processes without purchasing multiple separate machines.

Thanks to the combination of manual laser welding, cleaning, cutting, and automatic CNC metal cutting, one operator can perform the full cycle of part processing on a single platform, reducing production time, equipment costs, and the space required for organizing the workplace.

MetalFab CNC Cutter Package Contents

1. xTool MetalFab CNC Cutter laser cutting machine — 1 pc.
2. Cleaning nozzle — 1 pc.
3. Telescopic cutting nozzle — 1 pc.
4. Cutting head — 1 pc.
5. Ceramic ring — 1 pc.
6. Power cable — 1 pc.
7. Communication cable — 1 pc.
8. Worktable slats — 5 pcs.
9. Z-shaped key — 1 pc.
10. External antenna — 1 pc.
11. Cable lock block — 1 pc.
12. Hook — 1 pc.
13. Laser alignment card and red stamp pad — 1 set.
14. Bubble level — 1 pc.
15. Computer connection cable — 1 pc.
16. Hex key 3 mm — 1 pc.
17. Hex key 4 mm — 1 pc.
18. Wrench — 1 pc.
19. Storage box — 1 pc.
20. M4 × 30 screws — 15 pcs.
21. M4 × 10 screws — 5 pcs.
22. M6 × 12 screws — 10 pcs.
23. Camera calibration plate — 1 pc.
24. Metal sheets — 1 set.
25. Pipe clamp — 1 pc.
26. Base — 1 pc.
27. Exhaust fan — 1 pc.
28. Smoke exhaust pipe — 1 pc.
29. Safety instructions — 1 pc.
30. Quick user guide — 1 pc.

MetalFab Laser Welder 800W Package Contents

1. xTool MetalFab Laser Welder 800W laser welding machine — 1 pc.
2. Wire feed mechanism cable — 1 pc.
3. Wire feed tube — 1 pc.
4. Stainless steel welding wire diameter 1 mm — 1 spool.
5. Drive rollers 0.8/1.0 mm — 2 pcs.
6. Drive rollers 1.2/1.6 mm — 2 pcs.
7. Wire feed nozzle 1.2/1.6 mm — 1 pc.
8. Cutting tip — 1 pc.
9. Welding nozzle for autonomous welding — 1 pc.
10. Cleaning nozzle — 1 pc.
11. Protective lenses — 5 pcs.
12. Laser protective glasses 1080 nm — 1 pc.
13. Heat-resistant gloves — 1 pair.
14. Tubing with an outer diameter of 10 mm — 1 pc.
15. Power cable — 1 pc.
16. Workpiece detection cable — 1 pc.
17. Stainless steel sheets 304 thickness 2 mm — 4 pcs.
18. Welding head holder components — 1 set.
19. Key — 1 pc.
20. USB drive — 1 pc.
21. Hex key 2 mm — 1 pc.
22. Hex key 2.5 mm — 1 pc.
23. Round tip cotton swabs — 1 set.
24. Pointed tip cotton swabs — 1 set.
25. Safety instructions — 1 pc.
26. Quick user guide — 1 pc.

Technical Specifications

Warranty, Service, and Technical Support

3DDevice specializes in professional equipment for laser processing, digital manufacturing, and industrial automation. If you plan to purchase the xTool MetalFab Laser Welder and CNC Cutter 800W, our specialists will help you choose the optimal equipment configuration, consult on the connection of additional accessories, system launch, and operational features. We provide official warranty support, professional consultations, and support throughout the entire term of equipment use.