- Stock: In Stock
- Product code: 00-00015428
FastForm AiForm-G2 Green Laser for Metal 3D Printing of Copper
FastForm Ai-Form G2 is an industrial metal 3D printer for additive manufacturing of pure copper parts in a build area of 300 × 300 × 400 mm. The model is focused on the production of large components for heat dissipation and liquid cooling, including cold plates and heat exchangers. The maximum scanning speed is 10 m/s, productivity is 10–25 cm³/h per laser, and the density of the formed material can reach 99.9%. The additive process allows for the production of copper parts with complex internal channels and heat exchange structures.
Advantages of FastForm Ai-Form G2
- Large pure copper parts. The build area of 300 × 300 × 400 mm allows for the production of large thermal components, tall structures, or the placement of multiple parts in a single production cycle. This working volume is suitable for cold plates, heat exchangers, and other copper products with complex geometry and extensive internal channels.
- High printing productivity. The forming speed ranges from 10 to 25 cm³/h per laser. This allows the Ai-Form G2 to be used for single and serial production of copper components. Actual productivity depends on the geometry of the product, layer thickness, and set printing parameters.
- Precise scanning. The maximum scanning speed is 10 m/s, and repeatability does not exceed 2 μrad. These parameters characterize the operation of the scanning system when directing the laser beam along a given trajectory and are significant when forming parts with complex contours and internal geometry.
- Dense metal forming. The declared density of the formed material reaches 99.9%. This indicator is important for functional parts made of pure copper, including cold plates, heat exchangers, and liquid cooling components.
- Control of part dimensions. For products with a size up to 100 mm, the declared allowable deviation is 0.1 mm on both sides of the specified size. For parts over 100 mm, the allowable deviation is 0.1% of the part size.
- Adjustable layer thickness. The thickness of the powder layer is adjustable from 20 to 80 μm according to the parameters of a specific printing task. The available range allows for setting the layer thickness considering the geometry of the part and the requirements for its forming process.
Large-Format 3D Printing of Copper Parts
FastForm Ai-Form G2 has a build area of 300 × 300 × 400 mm. This working volume is designed for large components of heat dissipation systems, tall structures, and simultaneous placement of multiple parts. For cold plates and heat exchangers, the working zone allows for the placement of extensive internal channels and heat exchange structures within a single product. This enables the production of functional copper components with complex geometry without dividing the structure into a large number of separate parts.
Additive Manufacturing of Pure Copper Parts
Ai-Form G2 supports pure copper and is oriented towards the production of parts where the properties of this material are needed for heat transfer and dissipation. The printer can be used for the production of cold plates, heat exchangers, and other copper components of cooling systems. Additive forming allows for the creation of complex internal geometry without the need to manufacture channels and other elements as separate parts with subsequent assembly.
Printing and Scanning Parameters
The productivity of Ai-Form G2 is from 10 to 25 cm³/h per laser. The actual forming speed depends on the geometry of the product, layer thickness, and other set printing parameters.
The maximum scanning speed is 10 m/s, and repeatability does not exceed 2 μrad. For parts with a size up to 100 mm, the allowable deviation is 0.1 mm on both sides of the specified size. For parts over 100 mm, the allowable deviation is 0.1% of the part size. The thickness of the powder layer is adjustable from 20 to 80 μm. The parameter can be selected according to the geometry of the part and the requirements for the printing process.
Quality of Metal Part Forming
The density of the formed material of Ai-Form G2 is up to 99.9%. This indicator characterizes the degree of metal compaction after printing and is significant for the production of functional parts from pure copper. Combined with controlled dimensional accuracy and adjustable layer thickness, such density is suitable for the production of cold plates, heat exchangers, and other copper components for heat transfer and dissipation.
Complex Geometry for Heat Exchange and Cooling
Additive manufacturing with pure copper allows for the formation of curved, multilayer, and flow channels with variable cross-sections directly inside the part. Such constructions are used in cold plates and other liquid cooling components.
For heat exchange parts, microchannels, thin fins, and TPMS structures can also be used. 3D printing allows for the formation of internal geometry along with the body of the part, reducing the number of separate elements and connections in the construction.
Applications of FastForm Ai-Form G2
FastForm Ai-Form G2 is designed for the production of large-scale and serial components from pure copper for heat dissipation, heat exchange, and liquid cooling.
- Cold plates. Manufacturing of large copper plates with internal channels for cooling liquid circulation.
- Heat exchangers. The additive process is suitable for parts with branched channels, thin fins, and complex internal geometry.
- Liquid cooling components. Inside the part, microchannels, multilayer channels, and channels with variable cross-sections can be formed.
- Serial copper parts. The working volume allows for the placement of multiple components on one platform.
Technical Specifications of FastForm Ai-Form G2
| Parameter | Value |
| Equipment Type | Metal 3D Printer |
| Material | Pure Copper |
| Build Area | 300 × 300 × 400 mm |
| Scanning Repeatability | ≤2 μrad |
| Maximum Scanning Speed | 10 m/s |
| Productivity | 10–25 cm³/h per laser |
| Layer Thickness | 20–80 μm |
| Accuracy for L ≤100 mm | ±0.1 mm |
| Accuracy for L >100 mm | ±0.1% × L |
| Density of Formed Material | Up to 99.9% |
| Net Dimensions | 2100 × 1200 × 2222 mm |
Order FastForm Ai-Form G2
FastForm Ai-Form G2 is intended for industrial 3D printing of parts from pure copper, including cold plates, heat exchangers, and liquid cooling components with complex internal geometry. Order FastForm Ai-Form G2 and receive consultation on technical specifications, configuration, and delivery conditions.
