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- Product code: 00-00012548
Metal SLM 3D Printer FastForm DeskFab X1 for Precise Metal Printing
Metal 3D Printer SLM FastForm DeskFab X1 is a compact additive manufacturing system that uses selective laser melting technology of metal powder to produce parts with complex geometry. The equipment is equipped with a 300 W fiber laser, has a working area of Ø100 × 80 mm, and ensures a printing accuracy of ±50 microns. The printer is suitable for manufacturing dental structures, functional prototypes, and small metal components from digital 3D models.
Design and Technological Advantages of DeskFab X1
- Compact design for laboratories and production facilities. The body size of 650 × 600 × 800 mm takes up relatively little space. The equipment weighs 120 kg, which should be considered when choosing the installation location.
- Accurate reproduction of complex geometry. The declared printing accuracy is ±50 microns, and the laser spot diameter is 50–80 microns. These parameters are important for manufacturing small parts with thin walls and complex contours.
- Flexible layer thickness adjustment. The range of 20–150 microns allows selecting build parameters according to the product's geometry and detailing requirements. A smaller layer thickness ensures more accurate surface reproduction along the build axis but increases the number of layers.
- Controlled application of metal powder. A recoater with a soft blade distributes the material over the working platform. The design provides for repeated and one-sided powder application.
- Automatic print recovery. After a power failure, the system supports the function of automatic process recovery. This reduces the risk of losing an unfinished production task due to a short-term power interruption.
- Long-lasting filtration system resource. The permanent filter is designed for at least 30,000 hours of operation. This resource reduces the need for regular replacement of filter elements.
How SLM Metal Powder Printing Technology Works
FastForm DeskFab X1 manufactures metal products by layer-by-layer melting of powder material with a laser beam. Unlike FDM printing with polymer filament, SLM technology forms the part directly from metal. The process begins with applying a thin layer of powder to the working platform. The continuous fiber laser selectively melts the material according to the specified cross-section of the 3D model. After forming a layer, the platform lowers, and the recoater distributes the next portion of powder.
One laser with a power of 300 W and a scanning speed of up to 7 m/s is used for construction. The work process takes place in a controlled gas environment with an oxygen concentration of no more than 100 ppm. The water cooling system is designed to dissipate heat from the relevant equipment nodes. Gas environment cleaning is ensured by a permanent filter with a resource of at least 30,000 hours of operation.
Detailing and Geometric Accuracy of Metal 3D Printing
DeskFab X1 ensures a printing accuracy of ±50 microns, which is important for manufacturing compact metal components with specified dimensions and complex geometry. The laser spot diameter is 50–80 microns. This parameter affects the localization of energy during powder melting and the formation of product contours.
Layer thickness is adjustable within 20–150 microns. For parts with small elements and inclined surfaces, a smaller build step can be used, while increasing the layer thickness reduces the total number of passes along the model's height. The actual geometry of the printed part depends on the powder properties, laser melting settings, model orientation, and subsequent processing. For products with tight tolerances, size verification after printing should be anticipated.
Working Area Ø100 × 80 mm and Laser System Capabilities
The SLM 3D printer FastForm DeskFab X1 has a cylindrical working area with a diameter of 100 mm and a build height of 80 mm. This format is designed for manufacturing small metal products that can be placed on the platform, considering support structures.
The working volume is suitable for dental frameworks, metal bases of crowns, small brackets, connecting elements, and engineering prototypes.
The laser system provides a maximum scanning speed of 7 m/s. This indicator characterizes the movement of the laser beam but does not directly determine the manufacturing time of the finished part. The printing duration depends on the product's height, layer thickness, geometry complexity, melting parameters, and the number of models in the production task.
Metal Powders for FastForm DeskFab X1
The metal 3D printer works with powder materials compatible with selective laser melting technology.
- Cobalt-chrome alloys. Used for manufacturing dental frameworks, metal bases of crowns, and bridge structures. Materials in this group are characterized by high strength, rigidity, and corrosion resistance.
- Pure titanium. Used for metal components that require a combination of low density, corrosion resistance, and appropriate mechanical properties. For medical use, material grades with the appropriate characteristics and confirmed suitability should be chosen.
- Titanium alloys. Suitable for functional parts where the strength-to-weight ratio is important. The application of a specific alloy is determined by the requirements for the finished product and available printing parameters.
The compatibility of individual grades of metal powders should be checked before use. For a stable process, important powder characteristics include granulometric composition, flowability, and suitability for laser melting.
FastLayer and FastFab Software
Software products FastLayer and FastFab are provided for preparing production tasks and working with the printer. FastLayer is used for preparing models for layer-by-layer manufacturing. The software is associated with the formation of data necessary for the additive manufacturing process. FastFab is intended for operational equipment management during the execution of 3D printing tasks. The software system supports automatic model layout and build path planning. This allows organizing the preparation of production tasks considering the geometry of the parts.
Where the DeskFab X1 3D Printer is Used
The compact working area and SLM technology allow the equipment to be used for manufacturing small metal components with complex geometry.
- Dental laboratories. Manufacturing metal frameworks of removable prostheses, bases of crowns, and bridge structures according to individual digital models.
- Engineering prototyping. Creating functional metal samples for geometry verification, design solutions, and further testing.
- Small part production. Printing compact brackets, connecting components, and other products whose dimensions correspond to the equipment's working area.
- Research and educational laboratories. Studying powder laser melting processes, testing product geometry, and researching the impact of build parameters on part characteristics.
- Small-scale additive manufacturing. Manufacturing small batches of metal components without the need for mold creation. The number of products per cycle is determined by their dimensions and placement on the platform.
Technical Specifications of FastForm DeskFab X1
SLM Printing Parameters and Laser System
| Parameter | Value |
| Printing Technology | SLM, selective laser melting of metal powder |
| Working Area | Ø100 × 80 mm |
| Working Platform | Base plate included |
| Laser Type | Continuous wave fiber laser, CW |
| Laser Power | 300 W |
| Number of Lasers | 1 |
| Laser Spot Diameter | 50–80 microns |
| Maximum Scanning Speed | 7 m/s |
| Layer Thickness | 20–150 microns |
| Printing Accuracy | ±50 microns |
| Powder Application Mechanism | Recoater with soft blade |
| Powder Feeding System | Repeated and one-sided powder application |
| Platform Mounting | Magnetic fixation system |
| Print Recovery | Automatic recovery after power failure |
Compatible Materials and Control System
| Parameter | Value |
| Printing Materials | Cobalt-chrome alloys, pure titanium, titanium alloys |
| Powder Tank Capacity | 1.6 L |
| Software | FastLayer, FastFab |
| Task Preparation | Automatic model layout and path planning |
| Oxygen Concentration | ≤100 ppm |
Dimensions and Operating Conditions
| Parameter | Value |
| Filtration System | Permanent filter |
| Cooling System | Water cooling |
| Filter Resource | ≥30,000 hours |
| Ambient Operating Temperature | 15–28 °C |
| Ambient Relative Humidity | ≤78% |
| Power Supply | 220 V AC |
| Number of Phases | 1 |
| Net Dimensions | 650 × 600 × 800 mm |
| Net Weight | 120 kg |
Buy Metal 3D Printer FastForm DeskFab X1
Buy the metal 3D printer FastForm DeskFab X1 for organizing SLM printing of metal parts, manufacturing dental structures, and functional prototypes. Our specialists will provide consultation on technical specifications, compatibility of metal powders, configuration, and supply conditions of the equipment.
