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3D printer Formlabs Fuse 1

3D printer Formlabs Fuse 1
3D printer Formlabs Fuse 1
3D printer Formlabs Fuse 1
3D printer Formlabs Fuse 1
3D printer Formlabs Fuse 1
3D printer Formlabs Fuse 1
3D printer Formlabs Fuse 1
3D printer Formlabs Fuse 1
3D printer Formlabs Fuse 1
3D printer Formlabs Fuse 1
3D printer Formlabs Fuse 1
3D printer Formlabs Fuse 1
Discontinued
3D printer Formlabs Fuse 1
  • Stock: Discontinued
  • Product code: 5278
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3D printer Formlabs Fuse 1 – Printer Package

Formlabs Fuse 1 3D printer connects design and manufacturing processes in space and time. While many of your ideas were previously out of the box, Fuse 1 pushes the boundaries of affordable production. Now – independent production is affordable and compact with the Fuse 1.

This SLS 3D printer has an intuitive workflow. With Selective Laser Sintering (SLS) 3D printing, you can create durable and functional nylon parts with intricate designs.

In the 3D printing process using SLS technology, nylon powder is sintered layer-by-layer. Unspent powder supports models during printing, allowing complex designs to be created without the need for supports. Nylon models strike a balance between strength, flexibility and detail.

Benefits Formlabs Fuse 1

  • Manage prototyping and manufacturing yourself, in your space, for one-tenth the cost of existing SLS machines.
  • Produce functional parts within 24 hours.
  • 165 × 165 × 300 mm build area for larger parts and greater productivity.
  • There are no supports. Fill the assembly chamber with as many parts as possible and save time in post-processing.
  • Selective Laser Sintering (SLS) uses a laser to precisely fuse nylon powder into lightweight, durable parts.
  • The nylon will bend and return to its original shape rather than suddenly breaking.
  • Nylon is ideal for structural, load-bearing or mechanical parts.
  • Nylon is suitable for high temperature applications and parts that need to withstand heat.
  • The removable build chamber ensures continuous printing and minimizes downtime. By purchasing additional build cameras, you can make the 3D printing process continuous.
  • Fuse 1 allows you to print up to 70% recycled powder.

Elongation at break:

  • Nylon 12 – 12%
  • Nylon 11 – 35%

Tensile strength:

  • Nylon 12 – 50 MPa
  • Nylon 11 – 48 MPa

Softening point:

  • Nylon 12 – 154°С at 0,45 MPa
  • Nylon 11 – 130°С at 0,45 MPa

Specifications

3D printing type SLS
Print area 165 × 165 × 300 mm
Maximum Part Size (Nylon 12) 159 × 159 × 295 mm
Build speed 10 mm/hour
Layer thickness 110 microns
Material recycled rate Up to 70%
Start time 60 minutes
Network connection Ethernet, Wi-Fi, USB 2.0
Power Requirements 2 kW, 120 or 240 VAC
Scanning speed 2,000 mm/s
Laser spot size 200 microns (FWHM)
Laser characteristics Ytterbium fiber rated for > 10,000 hours
Certificate EN 60825-1:2014
Class 1 laser product
Wavelength 1065 nm
Maximum 10W
Beam divergence 4.01 mrad (nominal, full angle)
8.5 kg PA12 Nylon
Preparing to print PreForm software
File type STL or OBJ
Working environment 18 – 28 ºC
≤ 30% ambient humidity
200 ºC
Temperature control Quartz Tubular Heating Elements
Positive Temperature Coefficient (PTC) Cartridges
Two-stage filtration with pressure control
(Replaceable HEPA and carbon media)
Formlabs Custom
Printer control 10.1-inch interactive touchscreen
Resolution 1280 × 800
Windows 7 (64-bit) or higher
Mac OS X 10.12 or later
OpenGL 2.1
4 GB of RAM (8 GB recommended)
677 × 668 × 1059 mm
Weight 114 kg
Warranty 1 year


3D printer Formlabs Fuse 1 buy



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Technical Specification Sheet


Fuse X1

Fuse 1+ 30W

High‑performance industrial SLS 3D printer High‑performance professional SLS 3D printer

Laser Type

120 W Fiber Laser

Industrial speed and quality

Laser Type

30 W Fiber Laser

Enables same‑day in‑house 3D printing

Build Volume

330 × 330 × 565 mm
61.5 L

Build Volume

165 × 165 × 300 mm
8.2 L

Material Compatibility

Nylon 12 Support

Nylon 12
Nylon 11*, Nylon 12 GF**, TPU 90A**
Open Material Mode

Material Compatibility

Eight materials

Nylon 12, Nylon 12 White, Nylon 12 Tough, Nylon 11, Nylon 12 GF, Nylon 11 CF, Polypropylene, TPU 90A

Print Environment

Inert Gas

Industrial quality and stability

Print Environment

Inert Gas and Air

Inert gas improves material properties

Efficiency

Industrial Efficiency

High throughput and repeatability

Efficiency

Low‑waste Printing

High packing density and material recyclability

Performance

Industrial Speed

Throughput: 0.330 kg/hr

Performance

Fast same-day printing

Typical jobs: 7 hours
95% of jobs: 14 hours
Throughput: 0.063 kg/hr

* Materials available by the end of 2026.

** Materials available by June 2027.

Eliminate the Unexpected

Maximize your return, protect your investment, and eliminate unexpected costs with our service plans for Fuse 1 Series and Fuse X1 SLS 3D printer ecosystems.

  • Worry-free warranty coverage and repairs. Our team will quickly resolve issues via remote support and free replacement parts. If needed, a Certified SLS Expert will visit your facility at no extra charge.
  • Up to five years of coverage for your entire fleet. Choose one, three, or five years of support with flexible renewal options. Purchase three years upfront and get one year free, or purchase five years upfront and get two years free.
  • Preventative checkups. Onsite visits from trained experts for routine maintenance so you can stay focused on your business.
  • Training videos and live Q&A. Watch onboarding videos and schedule a live Q&A with our experts about your workflow or applications.

SLS Service Plan Benefits

The SLS Service Plans are designed for maximum peace of mind with preventative checkups to keep you printing, and rapid repairs by Certified SLS Experts to resolve any major issues.

Feature Standard Factory Warranty Fuse 1 Series Complete Service Plan Fuse 1 Series and Fuse X1 Production Service Plan
Eligibility All Fuse 1 Series Owners
All Fuse X1 Owners
All Fuse 1 Series Owners 3+ Fuse 1 Series Printer Fleet
All Fuse X1 Owners
Duration 1 year Up to 5 years Up to 5 years
Accessories Coverage
(Sift, Blast, Build Chambers, etc.)
✔️ ✔️ ✔️
Printer Replacement Parts / RMAs ✔️ ✔️ ✔️
Accidental Damage Coverage ✔️ ✔️
Preventative Maintenance Annual 2× per year
Consumables / Wearable Parts Coverage
(Quartz Tubes, Filters, Gaskets)
✔️
Onsite Calibration / Report For purchase For purchase ✔️
Onsite Repairs ✔️ ✔️ Onsite within 2 business days
Uptime Spare Parts Kit For purchase For purchase ✔️

Fuse 1 Fuse 1+ 30W Fuse X1
Nylon 11 ✔*
Nylon 11 CF
Nylon 12
Nylon 12 White
Nylon 12 Tough
Nylon 12 GF ✔**
TPU 90A ✔**
Polypropylene
Open Material Mode


* Available by end of 2026

** Available by June 2027



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