- Stock: Discontinued
- Product code: 5278
3D printer Formlabs Fuse 1 – Printer Package
Formlabs Fuse 1 3D printer connects design and manufacturing processes in space and time. While many of your ideas were previously out of the box, Fuse 1 pushes the boundaries of affordable production. Now – independent production is affordable and compact with the Fuse 1.
This SLS 3D printer has an intuitive workflow. With Selective Laser Sintering (SLS) 3D printing, you can create durable and functional nylon parts with intricate designs.
In the 3D printing process using SLS technology, nylon powder is sintered layer-by-layer. Unspent powder supports models during printing, allowing complex designs to be created without the need for supports. Nylon models strike a balance between strength, flexibility and detail.
Benefits Formlabs Fuse 1
- Manage prototyping and manufacturing yourself, in your space, for one-tenth the cost of existing SLS machines.
- Produce functional parts within 24 hours.
- 165 × 165 × 300 mm build area for larger parts and greater productivity.
- There are no supports. Fill the assembly chamber with as many parts as possible and save time in post-processing.
- Selective Laser Sintering (SLS) uses a laser to precisely fuse nylon powder into lightweight, durable parts.
- The nylon will bend and return to its original shape rather than suddenly breaking.
- Nylon is ideal for structural, load-bearing or mechanical parts.
- Nylon is suitable for high temperature applications and parts that need to withstand heat.
- The removable build chamber ensures continuous printing and minimizes downtime. By purchasing additional build cameras, you can make the 3D printing process continuous.
- Fuse 1 allows you to print up to 70% recycled powder.
Elongation at break:
- Nylon 12 – 12%
- Nylon 11 – 35%
Tensile strength:
- Nylon 12 – 50 MPa
- Nylon 11 – 48 MPa
Softening point:
- Nylon 12 – 154°С at 0,45 MPa
- Nylon 11 – 130°С at 0,45 MPa
Specifications
| 3D printing type | SLS |
| Print area | 165 × 165 × 300 mm |
| Maximum Part Size (Nylon 12) | 159 × 159 × 295 mm |
| Build speed | 10 mm/hour |
| Layer thickness | 110 microns |
| Material recycled rate | Up to 70% |
| Start time | 60 minutes |
| Network connection | Ethernet, Wi-Fi, USB 2.0 |
| Power Requirements | 2 kW, 120 or 240 VAC |
| Scanning speed | 2,000 mm/s |
| Laser spot size | 200 microns (FWHM) |
| Laser characteristics | Ytterbium fiber rated for > 10,000 hours |
| Certificate EN 60825-1:2014 | |
| Class 1 laser product | |
| Wavelength 1065 nm | |
| Maximum 10W | |
| Beam divergence 4.01 mrad (nominal, full angle) | |
| 8.5 kg PA12 Nylon | |
| Preparing to print | PreForm software |
| File type | STL or OBJ |
| Working environment | 18 – 28 ºC |
| ≤ 30% ambient humidity | |
| 200 ºC | |
| Temperature control | Quartz Tubular Heating Elements |
| Positive Temperature Coefficient (PTC) Cartridges | |
| Two-stage filtration with pressure control | |
| (Replaceable HEPA and carbon media) | |
| Formlabs Custom | |
| Printer control | 10.1-inch interactive touchscreen |
| Resolution 1280 × 800 | |
| Windows 7 (64-bit) or higher | |
| Mac OS X 10.12 or later | |
| OpenGL 2.1 | |
| 4 GB of RAM (8 GB recommended) | |
| 677 × 668 × 1059 mm | |
| Weight | 114 kg |
| Warranty | 1 year |
3D printer Formlabs Fuse 1 buy
Downloads
Fuse X1 |
Fuse 1+ 30W |
| High‑performance industrial SLS 3D printer | High‑performance professional SLS 3D printer |
|
Laser Type 120 W Fiber LaserIndustrial speed and quality |
Laser Type 30 W Fiber LaserEnables same‑day in‑house 3D printing |
|
Build Volume 330 × 330 × 565 mm
|
Build Volume 165 × 165 × 300 mm
|
|
Material Compatibility Nylon 12 Support
Nylon 12 |
Material Compatibility Eight materialsNylon 12, Nylon 12 White, Nylon 12 Tough, Nylon 11, Nylon 12 GF, Nylon 11 CF, Polypropylene, TPU 90A |
|
Print Environment Inert GasIndustrial quality and stability |
Print Environment Inert Gas and AirInert gas improves material properties |
|
Efficiency Industrial EfficiencyHigh throughput and repeatability |
Efficiency Low‑waste PrintingHigh packing density and material recyclability |
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Performance Industrial SpeedThroughput: 0.330 kg/hr |
Performance Fast same-day printingTypical jobs: 7 hours |
* Materials available by the end of 2026.
** Materials available by June 2027.
Eliminate the Unexpected
Maximize your return, protect your investment, and eliminate unexpected costs with our service plans for Fuse 1 Series and Fuse X1 SLS 3D printer ecosystems.
- Worry-free warranty coverage and repairs. Our team will quickly resolve issues via remote support and free replacement parts. If needed, a Certified SLS Expert will visit your facility at no extra charge.
- Up to five years of coverage for your entire fleet. Choose one, three, or five years of support with flexible renewal options. Purchase three years upfront and get one year free, or purchase five years upfront and get two years free.
- Preventative checkups. Onsite visits from trained experts for routine maintenance so you can stay focused on your business.
- Training videos and live Q&A. Watch onboarding videos and schedule a live Q&A with our experts about your workflow or applications.
SLS Service Plan Benefits
The SLS Service Plans are designed for maximum peace of mind with preventative checkups to keep you printing, and rapid repairs by Certified SLS Experts to resolve any major issues.
| Feature | Standard Factory Warranty | Fuse 1 Series Complete Service Plan | Fuse 1 Series and Fuse X1 Production Service Plan |
|---|---|---|---|
| Eligibility |
All Fuse 1 Series Owners All Fuse X1 Owners |
All Fuse 1 Series Owners |
3+ Fuse 1 Series Printer Fleet All Fuse X1 Owners |
| Duration | 1 year | Up to 5 years | Up to 5 years |
| Accessories Coverage (Sift, Blast, Build Chambers, etc.) |
✔️ | ✔️ | ✔️ |
| Printer Replacement Parts / RMAs | ✔️ | ✔️ | ✔️ |
| Accidental Damage Coverage | ❌ | ✔️ | ✔️ |
| Preventative Maintenance | ❌ | Annual | 2× per year |
| Consumables / Wearable Parts Coverage (Quartz Tubes, Filters, Gaskets) |
❌ | ❌ | ✔️ |
| Onsite Calibration / Report | For purchase | For purchase | ✔️ |
| Onsite Repairs | ✔️ | ✔️ | Onsite within 2 business days |
| Uptime Spare Parts Kit | For purchase | For purchase | ✔️ |
| Fuse 1 | Fuse 1+ 30W | Fuse X1 | |
| Nylon 11 | ✔ | ✔ | ✔* |
| Nylon 11 CF | ✔ | ||
| Nylon 12 | ✔ | ✔ | ✔ |
| Nylon 12 White | ✔ | ||
| Nylon 12 Tough | ✔ | ||
| Nylon 12 GF | ✔ | ✔ | ✔** |
| TPU 90A | ✔ | ✔ | ✔** |
| Polypropylene | ✔ | ||
| Open Material Mode | ✔ | ✔ | ✔ |
* Available by end of 2026
** Available by June 2027