Formlabs BioMed Durable Resin Form 4, 5L

Unlock the full potential of medical-grade additive manufacturing with Formlabs BioMed Durable Resin Form 4, 5L. This transparent, high-performance material is engineered specifically for applications where impact strength, shatter resistance, and biocompatibility are non-negotiable. Ideal for producing durable medical devices, this USP Class VI certified resin supports long-term skin contact and short-term interaction with tissue, bone, and dentin. Please note that this high-volume 5-liter container requires a dedicated Resin Pump for operation, ensuring a seamless workflow for industrial-scale production.

Why Choose Formlabs BioMed Durable Resin?

Fueling Medical Innovation

In the rapidly evolving field of healthcare, Formlabs BioMed Durable Resin Form 4, 5L stands out as a critical tool for creating end-use devices. It allows engineers and medical professionals to produce parts that prioritize performance and safety. Whether you are developing patient-specific instruments or general medical components, this material provides the reliability needed for rigorous clinical environments.

Superior Impact Resistance

One of the defining characteristics of this resin is its exceptional durability. Unlike standard materials that may be brittle, parts printed with BioMed Durable Resin are resistant to impact, shattering, and abrasion. With a Notched Izod of 98 J/m, you can manufacture medical-grade components that withstand drops and mechanical stress without failure.

Certified Manufacturing Standards

Safety and compliance are paramount in the medical industry. You can leverage a material that is manufactured within a strict Quality Management System. The production of this resin adheres to ISO 13485 standards, ensuring that every batch meets the highest regulatory requirements for medical device manufacturing.

Confidence in Biocompatibility

Formlabs has conducted extensive testing to ensure this material is suitable for a wide range of biocompatible applications. While it is the manufacturer's responsibility to validate specific use cases, the material's USP Class VI certification makes it a strong candidate for pharmaceutical and drug delivery applications, instilling confidence in its safety profile.

Crystal Clear Finish

Aesthetics and tactile quality matter, even in functional parts. Components produced with Formlabs BioMed Durable Resin Form 4, 5L boast excellent clarity and a very smooth surface finish. The resulting parts look and feel like finished end-use products, requiring minimal post-processing to achieve transparency.

Applications and Use Cases

Patient-Specific Solutions

This material enables the introduction of cutting-edge patient-specific instruments (PSI) and procedure-specific devices directly at the point of care. By utilizing 3D printing, medical facilities can improve patient outcomes, reduce surgical complications, and decrease operating times.

Versatile Medical Devices

BioMed Durable Resin is perfectly suited for end-use devices and components that require both biocompatibility and high impact resistance. It is also an excellent choice for single-use instruments that must maintain structural integrity during procedures.

Quality Assurance and Compliance

Rigorous Production Control

Formlabs manufactures its Biomed and Medical Device Resins, including the Formlabs BioMed Durable Resin Form 4, 5L, at an FDA-registered facility in Ohio. The manufacturing process takes place inside a certified ISO Class 8 clean room, managed by a dedicated team of quality assurance professionals. All medical device resins are appropriately registered with the FDA and CE marked according to the EU MDR, ensuring global compliance.

Printing and Post-Processing Guidelines

Workflow Optimization

To ensure successful prints and protect your equipment, always verify compatibility using the appropriate resin tank tables. When preparing your model in PreForm, select the correct resin version and layer thickness, orient the part according to the manufacturing guide, and generate supports before sending the job to your printer.

Washing and Curing

Proper post-processing is essential for achieving biocompatibility and mechanical properties. Wash parts in a solvent bath, such as the Form Wash, using Isopropyl Alcohol (IPA) with a concentration of 99% or higher. Ensure that all liquid resin is flushed out of hollow channels. After washing, parts must be fully dried and then post-cured according to Formlabs' time and temperature recommendations to reach their optimal state.

Technical Characteristics

• Product Name: Formlabs BioMed Durable Resin Form 4, 5L
• Application: Medical
• Printing Technology: SLA
• Type: Biocompatible
• Ultimate Tensile Strength: 29.1 MPa
• Tensile Modulus: 994 MPa
• Elongation at Break: 33%
• Flexural Strength: 21 MPa
• Flexural Modulus: 643 MPa
• Hardness Shore D: 75D
• Notched Izod: 98 J/m
• Heat Deflection Temp @ 0.45 MPa: 46 ºC
• Recommended Shelf Life: 24 months
• Compatible Printers: Form 3B/3B+, Form 3BL
• Resin Tanks: Form 4 Tank, Form 3L Tank
• Layer Thickness (Form 4B): 100 microns
• Layer Thickness (Form 4BL): 100 microns

Buy Formlabs BioMed Durable Resin at 3DDevice

When you choose to purchase from the 3DDevice online store, you are trusting experts with over a decade of experience in the additive manufacturing industry, established in 2012. We provide comprehensive advice and assistance in choosing the right materials for your specific medical applications. Our team offers qualified support before, during, and after your purchase to ensure your production runs smoothly.

As an official representative of Formlabs, we are proud to offer the Formlabs BioMed Durable Resin Form 4, 5L at the best price on the market. Buying from us guarantees you receive an official warranty and access to certified service support, giving you peace of mind for your critical medical projects.