- Stock: In Stock
- Product code: 00-00012133
- Shipping Weight: 42.00kg
- SKU: P0101000115
xTool MetalFab 800W – Industrial Welding on Your Desk
The xTool MetalFab 800W system is a high-tech 3-in-1 solution that implements functions of precision laser welding, automated cutting, and selective metal cleaning. The device is based on an 800W ytterbium fiber laser (Fiber Laser) with an operating wavelength of 1080 ± 10 nm. This configuration is designed to ensure stable industrial-grade quality when processing thin-sheet materials in small production environments, design bureaus, and private workshops.
Welding Characteristics and Process Physics
The machine demonstrates high energy density at the contact point, allowing for deep penetration with a minimal heat-affected zone (HAZ). This is critical for preventing structural deformation and warping of thin sheets.
- The photoelectric energy conversion coefficient reaches 36%, which minimizes parasitic heating of components and reduces overall system power consumption.
- The controller supports three specialized emission modes: continuous seam welding for airtight joints, spot welding (Tack Welding) for pre-assembly, and pulse mode for working with alloys particularly sensitive to overheating.
- The 800W model is equipped with an integrated wire feeding mechanism (Built-in Wire Feeder), making it highly mobile.
- The unit weight is 35 kg, and the fiber optic cable length is 3.5 meters, providing a sufficient manipulation radius within the workstation without moving the main unit.
- The use of gas-dynamic nozzles allows for the formation of a stable shielding gas column, which eliminates weld porosity.
- Built-in feeder.
Maximum penetration depth indicators for the 800W version:
- Stainless steel (SUS304/316) and carbon steel: up to 4.0 mm.
- Galvanized steel sheet: up to 4.0 mm.
- Aluminum alloys (1000–6000 series) and brass: up to 3.0 mm.
- Minimum allowable workpiece thickness: from 0.2 mm.
Automated Cutting and CNC Parameters
When paired with the CNC Cutter platform (optional), the device functions as a full-scale cutting complex with a working area of 610 × 610 mm. The Pass-Through function allows for processing sheet metal of unlimited length through sequential feeding. Positioning accuracy is handled by hybrid stepper motors, ensuring a tolerance of ± 0.1 mm at idle speeds up to 400 mm/s. The use of patented SaveGas nozzles paired with compressed air (0.6 MPa pressure) allows for high edge quality while significantly reducing the consumption of auxiliary gases.
Clean cut parameters (without dross or burrs):
- Carbon steel: up to 8.0 mm (using oxygen support).
- Stainless steel: up to 4.0 mm.
- Aluminum and brass: up to 2.0 mm.
Laser Cleaning Technology and Intelligent Software
In cleaning mode, the laser beam evaporates oxide layers, rust, and oil contaminants. The standard scanning width is up to 10 mm, and when using the optional MaxClean head, the width increases to 45 mm. Process control is carried out via xTool Creative Space (XCS) software, which includes the EasySet database with over 108 tested presets. A 16 MP panoramic camera allows for real-time visual positioning of layouts on the workpiece, ensuring a material utilization rate of up to 98.7%.
Technical Specifications Welder 800W
| Laser Type | Fiber Laser |
| Laser Power | 800 W |
| Wavelength | 1080 ± 10 nm |
| Operating Modes | Welding, cutting, rust removal, and cleaning |
| Cooling System | Air cooling |
| Safety Class | Class 4 Laser Safety |
| Welding (Single-sided penetration) | Minimum 0.2 mm; maximum 4 mm for stainless/carbon/galvanized steel and 3 mm for aluminum/brass |
| Welding Modes | Seam, spot, and pulse welding |
| Manual Cutting | Up to 3 mm for stainless and carbon steel |
| CNC Cutting (Clean cut) | Up to 8 mm for carbon/galvanized steel, 4 mm for stainless steel, and 2 mm for brass/aluminum |
| Cleaning | Rust/paint cleaning width up to 45 mm (with MaxClean accessory) and up to 10 mm for post-weld seam cleaning |
| Input Voltage | 200–240 V AC (50/60 Hz) |
| Rated Power | 3000 W |
| Maximum Current | 15 A (standard 230 V / 16 A socket is sufficient in Europe) |
| Operating Temperature | -10 °C to 40 °C |
| Recommended Gases | For welding – nitrogen or argon (99.99%); for cutting/cleaning – nitrogen, argon, or compressed air |
| Dimensions | 632 × 304 × 472 mm |
| Weight | 35 kg |
| Cable Length | 3.5 m |
| Wire Feeding | In the 800W version, the wire feeding mechanism is built into the device body |
| Supported Materials | Stainless steel, aluminum, titanium, magnesium, nickel, zinc alloys, brass, galvanized sheet |
800W Manual Laser Welding: Package Contents
- 1 x 800W welding machine
- 1 x 1 mm stainless steel wire (included)
- 1 x cutting tip
- 1 x welding nozzle (for autogenous welding)
- 1 x cleaning nozzle
- 1 x safety goggles and gloves
Practical Recommendations for MetalFab 800W Operation
To achieve maximum efficiency and extend the life of optical components, technical specialists recommend adhering to the following rules:
- Shielding gas purity control: When welding aluminum and stainless steel, use argon or nitrogen with a purity of at least 99.99%.
- Protective lens maintenance: Check the condition of the welding head's protective glass every 4 hours of intensive work.
- Wire feed optimization: When working with gaps larger than 0.5 mm, be sure to use the built-in feeder.
- Surface preparation: Pre-cleaning metal in "Cleaning" mode significantly improves weld pool adhesion.
Laser Welding for Stainless Steel and Aluminum: Safety Tips
The device belongs to laser safety Class 4 and is equipped with multi-level protection: a gas flow sensor, cooling temperature control, and automatic beam interruption upon loss of nozzle contact with the material. The laser source resource is at least 10,000 hours. The operating temperature range from -10°C to +40°C allows the equipment to be used in various industrial conditions.
5 Tips for Effective Use of xTool MetalFab 800W
To maximize your device's potential and ensure its longevity, follow these professional recommendations:
- Select the right gas for the specific task. For welding most metals, use nitrogen or argon with a purity of at least 99.99%.
- Regularly check the cleanliness of the protective lens. The laser head is a high-precision tool sensitive to contamination.
- Use preset "smart" parameters. XCS software includes over 108 optimized parameters for working with 30+ types of materials.
- Perform preliminary laser cleaning. Cleaning the future weld zone before welding guarantees deep penetration and joint strength.
- Observe temperature conditions and operating environment. Ensure free air access to ventilation openings to prevent electronics from overheating.
Professional xTool Laser Welding Equipment
If you were looking for a sign to move your workshop to "industrial rails," then the xTool MetalFab Laser Welder 800W is it. The machine combines the delicacy of a jeweler with the power of a factory floor. With the pure energy of an 800W fiber laser, this version easily handles stainless steel and titanium up to 4 mm thick, while ensuring benchmark weld cleanliness.
The built-in automatic wire feed mechanism and intuitive 8-inch touchscreen allow even a beginner to produce professional results just five minutes after the first power-on. The manufacturer xTool also offers an even more powerful Welder 1200W.
Buying xTool metal laser welding means getting welding, cutting, and laser cleaning in one reliable housing. This investment pays off quickly due to high operating speeds, minimal use of consumables, and the ability to bring complex part production entirely in-house.
MetalFab 800W is predictable quality, safety, and the freedom to realize the boldest ideas in metal here and now. Call us! Our experts will be happy to answer all your questions.
