Gears on a 3D Printer

Ordinary FDM 3D printing on desktop 3D printers—the simplest method for producing parts—is suitable for a wide range of tasks. One such task is the manufacturing of plastic gears. 3D printers are ideal for this, offering great flexibility in settings and high productivity. On a desktop 3D printer, it is possible to even organize a small-scale production station for plastic gears.

This is just one of the possibilities of 3D technologies, which is described in detail elsewhere on our website. When considering gear production specifically, several advantages of 3D printing stand out. One key advantage is the ability to produce exclusive components unavailable on the open market. Other benefits are listed below.

Advantages of 3D Printing Gears

To manufacture plastic gears, it is worth acquiring a 3D printer if you frequently need to produce components yourself. In this case, gear production is fully justified and pays off. Here’s why 3D printing is advantageous:

  • Complete freedom of action. You can produce gears of any size, type, or configuration by creating an appropriate 3D model. There are no limitations—any unique part can be reproduced in full scale;
  • Both single-piece and small-batch production. With your own 3D printer, you can even organize small-scale production of components of any complexity, not to mention producing individual gears of various designs;
  • Diversity of available materials. From the wide selection of 3D plastics, it’s easy to choose the right one for your specific purpose. Whether you need strength, flexibility, or oil resistance, the 3D materials market offers many options;
  • Affordable cost. This is especially evident when producing unique gears or small series. In many cases, 3D printing is much cheaper than producing gears by other methods or purchasing them.

Manufacturing Plastic Gears

3D printing of gears follows this workflow: first, a 3D model of the required gear is created based on the original part, drawings, sketches, or specified parameters. Then, the optimal 3D plastic is selected for each gear, taking into account mechanical stress and the operating environment. After all parameters are approved, the 3D model file is sent to print.

We also offer 3D printing and 3D modeling services of any complexity. Gear production is one of our regular activities. Here is a list of gears we have experience producing:

  • Straight-cut cylindrical gears;
  • Helical cylindrical gears;
  • Chevron gears;
  • Worm gears;
  • Planetary gears;
  • Straight-cut bevel gears;
  • Shaft gears;
  • Worm drives.

Additionally, we handle projects of any complexity and are ready to assist you with implementing various ideas. Examples of our work can be found in the “Portfolio” section. To place an order, call or email us using the contacts listed in the “Contacts” section.

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